Welcome to RPM Virtual Process Labs
RPM Virtual Process Labs
Interactive learning experiences that transform Lean Six Sigma concepts into hands-on practice.
Welcome to RPM Virtual Process Labs
Traditional training teaches concepts. Virtual Process Labs let you experience them.
Each RPM Virtual Process Lab places you in the role of an improvement professional working within a realistic process environment. Instead of simply reading about statistical tools and Lean Six Sigma methods, you'll apply them to solve practical problems using realistic process data and industry-standard analysis techniques.
Whether you're learning Design of Experiments (DOE), Statistical Process Control (SPC), Measurement System Analysis (MSA), or other continuous improvement methods, each Lab transforms theory into hands-on experience using Microsoft Excel and familiar analytical tools such as SigmaXL.
By experimenting, observing, analyzing and optimizing, you'll build confidence through discovery—the same way many of the best engineers and practitioners develop their expertise.
Why Virtual Process Labs?
Learning is most effective when knowledge is applied.
RPM Virtual Process Labs provide an engaging, risk-free environment where learners can explore process improvement concepts without the cost, complexity or limitations of a physical production environment. Each Lab is designed to help learners:
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Experience realistic process variation
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Apply Lean Six Sigma tools using authentic process data
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Develop confidence through experimentation
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Connect statistical concepts with real-world decision making
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Learn by doing rather than simply observing
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Every experiment generates new learning opportunities
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Encourage curiosity, critical thinking and continuous improvement.
Available Virtual Labs
Design of Experiments (DOE) – Injection Molding Process
Learn how Design of Experiments can identify the process factors that truly influence product quality.
Working within a simulated injection molding process, you'll investigate factor effects, perform statistical analysis, identify significant variables, optimize process settings and validate your results using realistic process variation.
This introductory Virtual Lab is designed for students, engineers, Lean Six Sigma practitioners and instructors seeking an engaging way to learn and teach DOE.
Free Digital Download:
RPM Virtual Process Lab – Design of Experiments (Version 1.0)
Quick Start Guide (coming soon)
Instructor Guide (coming soon)
How Virtual Process Labs Work
Each RPM Virtual Process Lab follows the same structured improvement journey:
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Understand the Mission: Learn about the process, its objectives and the improvement challenge.
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Run the Experiment: Select process settings and generate realistic process responses.
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Collect Data: Record experimental results using structured DOE worksheets.
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Analyze the Results: Use statistical tools to identify significant factors and interactions.
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Optimize the Process: Determine the combination of factor settings that delivers the best performance.
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Validate the Solution: Confirm your optimized settings by generating additional observations and evaluating process capability.
This structured approach mirrors how improvement projects are conducted in manufacturing and service organizations around the world.
Who Can Benefit?
RPM Virtual Process Labs are designed for a wide range of learners and organizations, including:
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Lean Six Sigma Green Belt and Black Belt candidates
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Engineering and quality professionals
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Manufacturing organizations
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Colleges and universities
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Corporate learning and development teams
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Continuous improvement practitioners
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Consultants and trainers
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Anyone who prefers learning through practical application
Whether you're introducing improvement concepts for the first time or reinforcing advanced statistical methods, Virtual Process Labs provide a realistic environment for developing practical skills.
Looking Ahead
The Design of Experiments Virtual Lab represents the first release in a growing family of RPM Virtual Process Labs. Future Labs are planned for topics including:
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Measurement System Analysis
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Gauge R&R
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Statistical Process Control
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Process Capability
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Regression Analysis
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Hypothesis Testing
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Lean Process Improvement
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Additional industry-specific process simulations
Each Lab will follow the same learner-focused philosophy: learn by experimenting, discover by doing.
Ready to Step into the Lab?
Knowledge becomes far more valuable when it can be applied with confidence.
Download the RPM Virtual Process Lab and experience a new approach to Lean Six Sigma learning—one that combines realistic process simulation, hands-on experimentation and practical statistical analysis to transform concepts into lasting understanding.
Whether you're learning independently, teaching a classroom or leading corporate training, RPM Virtual Process Labs are designed to help you move beyond theory and begin improving processes with confidence.
Download the Design of Experiments Virtual Lab and start experimenting today. Because the best way to understand improvement... is to improve something.
Continue exploring the Knowledge Hub or put your knowledge into practice with RPM Virtual Process Labs.
Ready to Build Your Skills?
RPM Virtual Process Labs are designed to complement our growing library of Lean Six Sigma courses, Knowledge Hub articles and professional certification programs.
Whether you're beginning your learning journey or advancing your expertise, you'll find practical resources that help transform knowledge into measurable results.
Create your free RPM account today and start learning:
👉 Explore our full Lean Six Sigma learning paths
👉 Start building real-world improvement skills today
👉 Access over 1,000 courses with an RPM Platinum membership